94 ford explorer manual transfer case swap

With chiltons online doityourself ford explorer repair manuals, you can view any years manual 247365 our 1994 ford explorer repair manuals include all the information you need to repair or service your 1994 explorer, including diagnostic trouble codes, descriptions, probable causes. I read somewhere on here that it might be a transfer case problem, or just a bad connection in the system somewhere. Ford ranger bronco explorer m5r1 m5od 5 speed manual transmission. Transfer case 94 1994 ford explorer electric shift 52k miles 4x4 4wd fits. Having an overall run of 19852001, the 54 transfer case came on applications such as the compact bronco ii from 19861990, explorers nonsport models from 19911995, explorer sport and sport tracs from 19912001, and rangers from 19901998. After picking up a m5odr2 from the junkyard and determining what it needed, i asked scott, a fellow viewer if he could help me rebuild this transmission. View online or download ford explorer 2004 owners manual. The ford dana 20 transfer case is gear driven with a cast iron case. When i engage the 4h i can hear a tiny click noise but no drive to front wheel also in.

It is drivers drop and it was available with a couple different low range ratios. From 19911994 the ford explorer platform came with a full ladder type frame based on the tough ford ranger platform, an extremely tough 8. Advanced adapters atlas ii transfer case ford explorer installation. Had the engaging motor on the transfer case go bad on my 93 this past year. The borg warner bw4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. Cup style front output yoke, flat flange rear output yoke, 4. The bw54 transfer case was available in a manual shift, or electronic shift. Manufactures typically install an identification tag with numbers or casting numbers, be sure to attempt to locate proper number. The bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. Manual transmission parts for ford ranger for sale ebay.

Many have chosen to use the bw4406 which is a manual transfer case found on the 19972003 ford f150. Our 1994 ford explorer repair manuals include all the information you need to repair or service your 1994 explorer, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a. With chiltons online doityourself ford explorer repair manuals, you can view any years manual 247365. Last fall my electronic transfer case decided not to allow me into 4low. Here are some of the comments we have received from users of repairsurge. This transfer case has been manufactured in both a manual shift and electric shift. Ford f150 4x4 conversion borg warner 56 transfer case. Get the best deals on manual transmission parts for ford ranger when you shop the largest online selection at.

I decided that the 1993 ford explorer xl fit my needs and would make for an extremely trail worthy vehicle once a few well planned modifications had been performed. The borg warner part time transfer case was utilized by ford motor company in 1995 to 1999 in the explorer. Any jeep with up to 300hp, again with the 23spline stipulation for the peugeotshod jeeps, and the possibility of a transfer case adapter or. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Having an overall run of 19852001, the 54 transfer case came on applications such as the compact bronco ii from 19861990, explorers nonsport models from 19911995, explorer sport and sport tracs from 19912001. Transmission swap have a 1999 eddie bauer, 4wd, auto trans wreverse gear out. Select this link to see what models that use this transfer case. Top 11 transmissions and transfercase swaps jp magazine. James duff 6677 ford early bronco ranger engine transmission. Every 4wd vehicle uses a transfer case to split the drive coming from the transmission into two outputs, one directed to the front axle and one directed to the. Get the best deals on manual transmission parts for ford ranger. Is this still available for purchase i have a 93 ranger and would love to have one. This transfer case is a chain driven unit and is strong enough to handle the torque of a 302 engine.

Electronic transfer case no more, convert it to manual. Apr 11, 20 last fall my electronic transfer case decided not to allow me into 4low. All of the transfer case adapters that we manufacture have the mounting bo sses for the stock transfer case linkage. Unlimited access to your 1994 ford explorer manual on a yearly basis. The transfer case has a 25 spline female input sleeve. The ford ranger name began as a trim package option that was made available for fords full size trucks.

The 20022003 manual cases were only available on the ford ranger fx4. Electric to manual transfercase swap i would like to do the same on my 94 4. Jun 17, 2007 4x4 on 94 ford explorer not working its a push button type. Advanced adapters atlas ii transfer case ford explorer 1999 ford f150 transfer case wiring diagram fixya. Any jeep with up to 300hp, again with the 23spline stipulation for the peugeotshod jeeps, and the possibility of a transfer case adapter or swap for the 86 and earlier cjs. Marrieddivorced married means the transfer case is bolted directly to the back of the transmission via an adaptor, whereas divorced means the transfer case is separate from the transmission and is connected via a short driveshaft fulltime vs. The bw4404 transfer case was manufactured by borg warner. If this is your first visit, be sure to check out the faq by clicking the link above. Now a manual transfer case requires quite a bit of work. Ford explorer questions transmission swap cargurus. Advanced adapters atlas ii transfer case ford explorer.

The frame rails on the ford explorer are spaced wider than they are on a ford ranger. Will a 2001 ford explorer transmission fit a 1998 mercury mountaineer. We do not endorse any such activity for others or recommend it to any particular person we simply describe the experiences and opinions of other suzuki samurai. For years the ford explorer was the bestselling suv in the country. Ford ranger bronco explorer m5r1 m5od 5 speed manual. Ford explorer two wheel drive to four wheel drive conversion. The criteria i had was to keep it simple so i started with a base 4door explorer xl equipped with manual locking hubs, manual transfer case and a 5speed manual transmission. Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. Before it went all the way it would somtimes go, sometime not and be slow to disengage suggesting it was weak. Ford ranger transmission swap options the ranger station.

For a few bucks more, you can go get a new shift motor or for not much more than a motor, swap it out for a true manual case. It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. Resolved difference between an automatic and manual. Its a lot of work and this is probably why no one has did a video on this. Activities and vehicle modifications appearing or described at zuki offroad and its pages may be potentially dangerous.

When i engage the 4h i can hear a tiny click noise but no drive to front wheel also in 4l transfer case engages but still no front drive. Transfer case 1993 ford explorer manual shift 127k miles 4x4 4wd fits. Get the best deals on ford automatic transmission parts for 1994 ford ranger when you shop the largest online selection at. Designed utilizing the latest technology, this product by skf features premium quality and will perform. I had the same problem about a year ago with my 94 explorer. I have replace fuse switch and most of the other parts and cannot figure out why the 4wd still will not engage. How to install replace 4x4 transfer case shift motor ford explorer, size. I took the motor off the transfer case and hit the switch and it was very jerky to turn.

Youll have to take this in to consideration during your swap to make sure the transfer case clears the frame. You are protected in case the manual turns out to not be what you need. The worst complaints are difficulty going into gear, power loss when shifting, and transmission failure. I seriously cant tell you if you can use it, but, you should count the splines at your transmission, you might be using an auto tcase instead of manual.

Common transfer cases guide picking high and low ranges. These ford vehicles used a borg warner 50 transfer case. Ford explorer 4wd awd with electric shift transfer case with manual shift transfer case 1996, transfer case rebuild kit by skf. I know they make a plunger to lock in the front diff from inside the truck but how would i change the transfer case to manual 4x4. Ford ranger transmission swap options replacing a manual transmission with a different manual transmission. Ford automatic transmission parts for 1994 ford ranger for. I dont know much about 4x4 systems in fords i know a little about jeeps. Whether your an old timer or just bought your ford youll find that ranger forum is a great community to join. We do not endorse any such activity for others or recommend it to any particular person we simply describe the experiences and opinions of other suzuki samurai, suzuki sidekick, and geo tracker owners. Bw 54 transfer cases the bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. Electric to manual transfercase swap ford ranger forum. Ford explorer 4wd with manual shift transfer case 1995, transfer case rebuild kit by skf. Fullsize ford truck transfer cases blue oval trucks.

Yeah its a mazda 5speed manual tranny leave it to an exploder to have a mazda trans, but no clutch pressure problems drives and shifts great when its working right, but had a thought a few min ago about a possible problem that ill test tomorrow, the trans that i just put in is from a 95 explorer in theory supposed to be identical to the 94 but not so much very close tho the shift. To start viewing messages, select the forum that you want to visit from the selection below. May 01, 2010 every 4wd vehicle uses a transfer case to split the drive coming from the transmission into two outputs, one directed to the front axle and one directed to the. Automatic to manual transmission conversion wild horses. Bw56 transfer case ford midwest transmission center, inc. Ok a bought a 94 explorer about 6months ago and found out wfter the winter hit the 4wd didnt work. Jun, 2016 after picking up a m5odr2 from the junkyard and determining what it needed, i asked scott, a fellow viewer if he could help me rebuild this transmission. Bw56 transfer case ford see the complete line of products that we offer at to speak to a drive train expert or to place an order call toll free 8888242012 having issues diagnosing problems with your bw56 transfer case. The fourwheel drive system is going to add some weight.

Well get you the repair information you need, every time, or well refund your purchase in full. What is the cheapest way to go i can make the motor mounts, whats the best tranmission to use to bolt to the transfer case. Ford explorer, sport trac, ford ranger, bronco ii, mazda. The bw4404 is awd torque on demand, part time transfer case. The manual version was used from 19901997, and then from 20022003.

Add to that increased weight the rotational drag and inertia of a 4wd axle and transfer case, and youre looking at a serious drop in performance without further modification. Get the best deals on ford automatic transmission parts for 1994 ford ranger. Ive always hated the electronically activated portion of my 4wd system, so i decided to get rid of it. If you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. When converting from an automatic to a manual transmission, you will want to consider. These customers have agreed to allow us to publicly display their testimonials. The bw4404 was used in ford explorer and mercury mountaineers medium duty vehicles. Ford explorer questions transfer case swap cargurus. Yeah its a mazda 5speed manual tranny leave it to an exploder to have a mazda trans, but no clutch pressure problems drives and shifts great when its working right, but had a thought a few min ago about a possible problem that ill test tomorrow, the trans that i just put in is from a 95 explorer in theory supposed to be identical to the 94 but not so much very close tho the shift guide that. Ford service and operating manuals both recommend using 50w engine oil in both the 4speed manual trans and the transfer case when the operating temperatures are over 10 degrees fahrenheit 30w engine oil is recommended when the operating temperatures are below 10 degrees fahrenheit.

I change out what appears to be the waterthin factory original fluid on my 1994 ford explorer with 190000 miles. The following table will assist you in proper identification of the specific transmission in your vehicle. Removing the oem electric shift motor from the borg warner 56 transfer case and installing the shiftster1. Aftermarket exhaust and intake systems are a given, but. With a manual transmission this is not a concern because you can simply disengage the clutch and come to a complete stop. Transmission swap 15 answers have a 1999 eddie bauer, 4wd, auto trans wreverse gear out have a chance to get e4od auto trans out of 1997, f150, 4wd, will it work with out any major modifications. When i got mine i just popped off the old hubs and slid the new ones on and i was done. We appreciate your business and look forward to serving your conversion needs.

Here is a how to identify a 1g, 2ga, and a 2gb radios, check this out. The 19982011 ford ranger transfer case came with a unique cup style flange for. Parttime a fulltime 4wd system provides engine power to both the front and rear axles on all surfaces at. Manual transfer case swap ranger forums the ultimate.